| How manufacturing tolerances can screw you!
 Back in 1987 I 
		bought my first 35mm SLR - an EOS 650, with the 35-70 f/3.5-4.5 
		and 70-210 f/4 zoom lenses. I shopped around the various vendors in the 
		back of Popular Photography and eventually brought that info to a local 
		camera store and basically said I didn't expect to meet the price, but 
		did value a local contact should there be any issues and expect if he 
		wanted the business to see what he could do about discounting off list 
		price. The owner, a man looking like he was in his 60s, came down 
		somewhat - not to where mail order was but enough that I felt it was a 
		win-win, so made the purchase. About 3 months later I exhausted my 
		first $20 battery - a 2CR5 and quickly popped in another. Within a 
		week, that one was drained. After spending $100 in batteries, my spidee sense told 
		me something was seriously wrong with my equipment. So I split one 
		battery apart, removed the cells, and attached small wires to the inside. 
		Bringing those wires out of the camera and soldering wires to a couple 
		of nails and a rubber band, I was able to make a brand new 2CR5 battery 
		as an external battery where I could now insert a current meter to see 
		just how much juice the camera was taking. Taking lots of measurements and cutting to the chase ... When I left 
		the 70-210mm lens mounted to the camera, the current consumption of the camera / lens 
		combination was about 1000x higher when powered off than it was when the 
		35-70mm lens was attached or if no lens was attached! It was as if the 
		70-210mm lens was preventing the camera from turning fully off, though 
		there was no indication in the camera itself that it wasn't turned off. So if I left the 
		70-210 on the camera powered off and in the camera bag, in a day or two my battery was 
		totally dead. I brought 
		the entire setup to the camera store. Described what was happening and 
		asked if I could first demonstrate then use some of his demo stock to 
		isolate the problem. I didn't know if I had a problem with the camera or 
		with the lens. He agreed. All setup, demonstrated, then I took a 
		couple of different 70-210 lenses and when connected to my camera all 
		went down to a couple of micro-amp draw instead of milliamp draws when powered off 
		just like the 35-70 did. Then I tried a couple of different EOS 650 
		bodies. When connected to my lens, none of those bodies with my lens 
		exhibited the problem. The problem was only apparent with my lens and my camera 
		body!    The owner wanted me to send it to Canon for warranty 
		work, and in the end he exchanged it in the store - which was why I 
		wanted a local face to buy from. I just couldn't imagine Canon setting 
		everything up the way I had to see the problem firsthand and thus be 
		able to diagnose / repair it.    What was 
		likely happening Everything is built to a certain specification, and that 
		spec has an error margin on every measurement. This is true for 
		everything - the tiles on your floor, the wood 2x4s that are in the 
		walls of your house, the batteries that power your equipment, every 
		electrical component in everything electrical, etc. Those errors can 
		sometimes align themselves in opposite directions and have interesting 
		consequences. In my case, something about either the electrical 
		connections or the data timing between the lens and camera were likely 
		causing something in the camera to think it needed to keep applying 
		power to the lens, and thus my combination was eating batteries for 
		breakfast. So that is my camera / tolerance story... David Soussan   |